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Streamlining Global Design Collaboration in Semiconductor Manufacturing

A leading semiconductor manufacturer struggled with fragmented design data and version control challenges across its globally distributed R&D teams, leading to delays and increased risks of errors.

Streamlining Global Design Collaboration in Semiconductor Manufacturing

Challenges

In the highly competitive semiconductor industry, rapid innovation and precise design specifications are critical. A global semiconductor manufacturer with R&D centers in multiple countries, faced significant hurdles in managing and collaborating on complex integrated circuit (IC) design files. These challenges included:

  • Design Data Silos: Design teams working in different geographical locations often stored and managed their work in disparate systems, including local servers and individual workstations. This made it difficult to find the latest design versions and share critical updates efficiently.
  • Version Control Issues: Tracking changes and ensuring all teams were working on the most current iteration of a design proved cumbersome. Engineers frequently encountered conflicts due to working on outdated files, leading to rework and potential errors in the final product.
  • Security Risks: Sensitive IC design data was vulnerable due to inconsistent access controls and the lack of a centralized audit trail. The risk of unauthorized access or accidental data leaks posed a significant threat to the company’s intellectual property.
  • Inefficient Collaboration: Sharing large design files via email or file transfer protocols was time-consuming and often resulted in multiple, unsynchronized copies. Real-time collaboration and feedback on design iterations were severely limited.
  • Redundant Data: Over time, numerous duplicate and outdated design files accumulated across various systems, consuming valuable storage space and making it difficult to identify the authoritative version. This ROT data also complicated internal knowledge sharing and potential future AI initiatives.

Solutions

The semiconductor manufacturer implemented Fasoo Wrapsody as its central content management platform for all IC design-related documents and data. Wrapsody’s key features addressed the identified challenges:

  • Centralized Content Management: Wrapsody virtualized all design files, regardless of their physical location, providing a single, unified view of all project-related content. This eliminated data silos and ensured all teams could access the necessary information from a central system.
  • Automatic Version Control: Wrapsody automatically tracked every modification made to a design file, maintaining a complete version history. When a file was opened, it was always the latest version, eliminating confusion and rework caused by outdated files.
  • Content-Level Access Control: Granular access permissions were applied to each virtualized design file, ensuring that only authorized personnel could view or edit sensitive information. This significantly enhanced data security and protected the company’s intellectual property.
  • On-Demand Sync and Content-Centric Communication: Wrapsody’s on-demand sync ensured that updates were only downloaded when a file was opened, minimizing network bandwidth usage. The integrated chat room for each design file facilitated real-time communication and collaboration among globally distributed teams, streamlining feedback and decision-making.
  • Persistent ID (PID): Each design file was assigned a unique PID, providing full visibility and control throughout its lifecycle. This ensured that even if a file was moved or renamed, its history and relationships were maintained within the Wrapsody system.
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Benefits

The implementation of Wrapsody delivered significant benefits to the semiconductor manufacturer:

  • Enhanced Collaboration and Efficiency: Centralized access to the latest design versions and real-time communication tools significantly improved collaboration among globally distributed teams, reducing design cycle times and accelerating product development.
  • Improved Data Integrity and Reduced Errors: Automatic version control and on-demand sync eliminated the risk of engineers working on outdated files, minimizing errors and rework, and ensuring the integrity of complex IC designs.
  • Strengthened Data Security: Content-level access controls and a comprehensive audit trail provided a secure environment for sensitive design data, protecting the company’s valuable intellectual property.
  • Reduced Redundancy and Optimized Storage: Wrapsody’s single-source approach to content management minimized duplicate files, optimizing storage utilization and reducing IT overhead associated with managing redundant data.
  • Faster Time-to-Market: By streamlining collaboration, ensuring data accuracy, and improving overall efficiency, Wrapsody contributed to a faster time-to-market for new semiconductor products, providing a crucial competitive advantage.

 

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